My adventures with Auggie.

[tweakie]

Thanks Kit, that sounds like a most interesting idea. It's going to take a lot of thinking about.

Tweakie.

[kit]

I think the only practical form for the resonant hammer is a 'clamped bar' as described in this link. Good luck working out the dimensions for the frequency you want ;D
Somebody else must have had this idea before, there has to be a patent for a working version out there somewhere if you can find it.

Now I really must stop browsing for physics websites and get on with building my upgraded CNC router!

Kit

http://hyperphysics.phy-astr.gsu.edu/hb ... es.html#c2

[tweakie]

Hi Kit,

Thanks for the link - please don?t stop thinking of new ideas, everything helps.

Tweakie.

[tweakie]

This is just a scrap piece of ply which has been painted white. Interesting that this paint has just two tones (plus the base white). Does all white paint have just two (or perhaps 3) tones I wonder ?

Tweakie.

[ArtF]

I get the same results from white melamine coated chipboard. I suspect its
a type of plastic that's in most paints and seems to go from white to charred
very quickly.

  You can see in a grey scale print that it actually can do a range of about 5 steps
in my tests that are readily identifiable. Not much range compared to raw wood.

[Richard Cullin]

powder coated steel is interesting , I have found blue colour coating can be changed to yellow then black then bare metal
depending on applied power from blue diode laser. I wonder if co2 laser has same effect ?

[ArtF]

That is interesting. I suspect its the short wavelength of the UV that
destroys the pigments and causes the color change. The same reason they
use UV for tattoo removal, but I'd bet you need a very short wavelength
to do that. Ill have to make a note to try that someday..
  Thanks for the tip,


 

[tweakie]

A couple more pics...

[tweakie]

I am really not quite sure why anyone would want to laser engrave a photographic image onto a piece of wood in the first place but, trust me, once bitten it does become addictive.

I have, over the years, used many different software?s for laser control and image reproduction and now that I am getting to grips with it I can honestly say that Auggie is by far the best I have ever used.

Excellent work Art, you are a genius.

Tweakie.

[ArtF]

Tweakie:

>>I am really not quite sure why anyone would want to laser engrave a photographic image onto a piece of wood

  I got bit by photos in wood many years ago. In fact, Mach3 was born from a discussion
I had with Bob Landry one day in my basement dungeon in 1999. We saw a photo engraved
by router in wood of Marilyn Munroe on Ebay and I commented I thought we could build
a machine to do that. Bob kinda scoffed at first by warmed up to the idea as we perused
the parts we had laying around from old Xray machines we worked on..

  We built a small router table from a table saw frame, it had wire ropes on the axis driving encoders and was fed by dc servo motors, all going to a IO card from a  medical system plugged into my ISA bus. It ran for about 10 minutes and a few capacitors blew up like firecrackers with bits of paper raining down around us in a cloud of smoke.  All this of course led to EZCNC, Master5, Mach1,2 and finally Mach3.

    When I retired from Mach and got interested in Lasers, it became more apparent to me
why people struggled with lasers under M3. It was the power control, and I'm really
grateful to the guys at Pokeys, who really stepped forward when I asked if they'd be
willing to add just a bit of code to the 57CNC so I could do some experiments with
power over distance .  Auggie is only possible due to their assistance. No
other hardware can control the PWM on command that way except dedicated laser
controllers that typically cost much more.

    Laser control for photographic or 3d modeling requires both special hardware
consideration and very special software as well, so until Pokeys said yes, it just
wasn't possible to do what it does.
  Auggie is a bit rough as I'm sure you've found. It can do great work and is way
more powerful than it should be, but its unrefined and a bit buggy due to to a low
user base . That having been said, if used for a laser, its pretty good at it as that's
been its primary use here in that same dungeon from 18 years ago. As I find
trouble in my own use, I fix it up.

  I'm really happy your finding it useful, I too am pretty happy at its versatility
and the results it turns out. I cant promise it will ever be cleaned up to a high
level, it will likely stay a bit persnickety and cranky, but then its meant for
people like you and me who experiment and play and can get past the warts
and such.
  Im still working on a galvo cube to add to my laser, (waiting on a dual dac
board ), and I hope to upgrade Auggie to drive galvo's via Gcode, something
Ive always wanted to try.  Its technically a bit complex so its taking me forever
it seems. So if all goes well you can expect more laser functions in future
as I experiment with 3d printing and such if the damn galvos start working
as I hope they will.

  Thanks for the compliment , Auggie isn't used by very many , so its good
to hear its doing its thing somewhere. Its like an Author hearing someone
liked his book. I dont wanna write novels anymore, one was enough, but
its nice to hear someone likes one of my short stories. :)

Art


 

   




 

[tweakie]

Hi Art,

I am not asking you to do anything, just asking the question?

Would it be possible for Auggie to have axis scale values perhaps similar to the Mach3 Scale DRO?s ? (not necessarily full implementation of G50/G51).

Tweakie.

[ArtF]

Tweakie:

  Ill make a note to develop that in. My Galvo cube is starting to run now, Im in the final process
of turning it into a x/y step/direction device. My intention is to make Auggie drive it like any other
X/Y mechanism. SO scaling is something Id be interested in myself.
  Im not sure of the ramifications in photo lasing off top of head, but I will look into a scaling
proceedure when Im in there. Perhaps its time for G50/51.

Art

[tweakie]

Thanks Art.
Scale would certainly be useful at runtime when it comes to fitting an image within the stock. Interesting that the .aug files are identical if two different dimensioned .tap files are created from the same image. Perhaps it's just the Gcode that needs to be scaled ?

I think a Step/Direction Galvo is going to be a first and sounds to me like bit of a challenge.

Tweakie.

[ArtF]

>> think a Step/Direction Galvo is going to be a first and sounds to me like bit of a challenge .

Its been that for sure. But as of today I have it moving both mirrors under step/direction from
0 - 65536 steps for both x and y.  Next step is to connect it to Auggie, then I have to work with lenses
and all that so there's lots of challenges left. I have a Synrad V40 laser to use on it when its
all running. (If its ever all running..).

But so far, so good.

[Mooselake]

Tweakie, did you ever get that RF laser working?  Tried powering it off your jet engine :) ?

Kirk